The Core of A 20V Cordless
Drills
The heart of a cordless
tool
is its
motor
and its
battery
. The best 20V cordless
drills
have a
brushless
motor
and a 12, 18, 24- or 36-
at their core. You may have noticed that all these
batteries
have various
Ampere-Hour
values.
For example
, you will find a 20V
battery
with a
capacity
of 1.5, 3, 4, 5, 6, 9 and 12Ah.
What Is the Relationship Between
Voltage
and
Ampere-Hours
?
A
battery
's electrical potential is called
voltage
. It is the measure of the
power
or
energy
in the
battery
. An ampere is the measure of the rate of current or electron flow through the conductor. The conductor is the wire laid into the
circuit
.
Ampere-hour
is the total amount of charge in a
battery
that allows one ampere of current to flow through the
circuit
in one hour. In corded
tools
, it is measured in
amperes
, i.e., the amount of
power
drawn by the
tool
is virtually infinite.
In other words
,
voltage
is the
power
and
ampere-hours
are equivalent to the
runtime
. These two terms come from the
battery
’s actual
capacity
- the watts-hours.
Ampere-Hours
x
Voltage
= Watt Hours
If you look at the label of the
batteries
. The
capacity
is mentioned in watt-hours. The larger the fuel tank - watt-hours the higher the
energy
potential.
If you dissect your
battery
you will see it is made of individual
cells
connected in
series
. Each of these
batteries
delivers a certain
voltage
.
AnChange the article
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18650
battery
is a Li-ion cell
that is
18mm by 65mm in dimensions. It is slightly larger than the AA
battery
.
Higher
capacity
and discharge rate
They are used in laptops, cordless
tools
, and high drain devices.
This
is because they have a higher
capacity
and discharge rate. Typically,
anChange the article
show examples
18650
battery
is slightly more than 3.6 volts. In a fully charged state, they produce slightly more than 4V.
There may be anomalies depending upon the
tool
, temperature of the
ambianceChange the spelling
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, etc. But usually, it means if you need a 12 Volt
battery
then
string three of them in
series
. If you need an18-volt
battery
then
connect 5
cells
.
This
means that if you want more
power
simply add another cell in
series
. In theory, you will
increase
the
power
by 4V. The
tool
industry has set the standards to 12, 18, 20 and 36V. These standards form the basis of the
tool
platforms and outdoor equipment.
Increasing in
Voltage
and
Ampere-Hours
Now let us discuss how to
increase
the
ampere-hours
on the
tool
. If you ignore certain factors 3.0
ampere-hour
will
3
amperes
of current in an hour. Unlike
voltage
,
this
is a variable number. You can draw a higher amperage from the
battery
and get lesser
runtime
.
This
is a linear relationship. You get 2.5
amperes
on a 5.0 amp-hour
battery
and 2 hours of
runtime
. You can draw 6
amperes
from a 3-
ampere-hour
battery
and get only 30 minutes of
runtime
. Most Li-ion
batteries
run around 2.0 Ah. You can
increase
the
voltage
by connecting the
cells
in
series
.
This
means if you connect three 3.6V
battery
in
series
you get 12V but only 2.0 Ah. To get a higher
ampere-hour
(Ah) you need to connect them parallel.
This
means if you connect three 3.6V
battery
in parallel you get 3.6V but at 6.0 Ah.
So how to
increase
capacity
and
runtime
?
Most manufacturers connect the 5
cells
in
series
to get 20 volts.
Then
they connect another set in parallel.
This
way we get 20V while the
runtime
increased to 4.0 Ah. You could add another set in parallel to get 6.0 Ah and so on.
20V
batteries
seem to be the base unit on which other capacities are built.
For example
, a 20V Max with 5.0Ah is usually a 5S2P configuration. Here there are 5
cells
in
series
and 2
cells
in parallel.
This
means a total of 10
cells
arranged in two sets of 5. If you need a 40V Max at 2.5 Ah
then
simply change the configuration to 10S or 10
series
.
The Anomalies that affect
Battery
Capacity
In real working conditions parameters like temperature - too hot or too cold. Environmental conditions
such
as vibrations, etc. affect the Ah and
voltage
. As these conditions are inevitable at a job site manufacturers set a better expectation by listing a lower rating.
For example
- 18-volt nominal
instead
of 20V Max.
There are advancements and innovations in
battery
research. People play with the chemistry and physics of the
battery
. They tweak and tinker with words like cathode, anode, and electrolytes. And you begin to see the difference between impedance, resistance, and other fun words to get better performance. And suddenly an 18 volt and 3 Ah
battery
can deliver 4 Ah and even 5.
Batteries
from different companies deliver different performances.
This
is due to different safeties, better housing designs, and electronic controls. The change in wiring configuration adds more
power
,
ampere-hours
, etc.
Brushless
Motors
on Cordless
Drills
A
drills
motor
is designed to convert electrical
energy
into mechanical
energy
. A
brushless
motor
does not have a brush.
This
elimination of the brush from the
motor
allows more area for a larger
motor
. As there is no friction the
motor
and the
tool
run cooler. The working principle of brushed and
brushless
motors
is similar.
The windings on the
motor
become energized. A temporary magnetic field is generated that repels
/
attracts the permanent magnets.
This
magnetic
force
turns the shaft and allows the
motor
to do
work
. In the case of a
drill
, it would be boring a hole. In the case of a driver, it would be turning the screw.
As the shaft turns the electric current is routed through different sets of windings of wire.
This
maintains the electromotive
force
of attraction and repulsion and the motion of the
motor
continues. The benefits of
brushless
DC
motors
are improved performance and efficiency. There are little mechanical wear and increased
torque
per watt.
The
tool
is more efficient due to higher
torque
to weight ratio. As there is less wear the
tool
is low maintenance. The
tool
has a longer lifespan and quiet. There is no commutator, ionizing sparks or brush erosion.
Besides
the electromagnetic interference (EMI) is nearly eliminated.
These
tools
are
also
smaller, compact and
energy
-efficient. The current is regulated by the
circuit
board
instead
of being delivered directly to the
tool
. The
tool
senses the resistance and draws only that much current required to do the
work
.
Essential Features on The Best 20V Cordless
Drills
The features to look for on a cordless
drill
are...
Voltage
- The more the
voltage
the more powerful is the
drill
. There are light-duty
drills
(6 - 12V) for small jobs around the house. There are general purpose
drills
(12 - 18V) for driving and drilling works and some heavy
work
.
Lastly
, the heavy-duty
drills
(18 - 24V and sometimes 36V) can be used for construction and heavy works like hammering, etc.
Torque
- As
this
is a
drill
and driver
tool
it should have a turning
force
to make holes or turn a fastener.
This
turning
force
is called
torque
. It is indicated in Newton-meters (Nm) or Inch-Pound (in-lbs.). Most
drills
are made
such
that they can handle plastics, wood, drywall, etc. Harder materials like concrete, metal and other hard surfaces need less speed and more
torque
. To
work
on harder materials, choose a
drill
with a
torque
of 46Nm or more.
Power
(UWO) is a standard for measuring the maximum
power
of the
drill
. It is derived from
torque
and speed.
Thus
, the higher these values the higher the
torque
.
Drive
Motor
-
Brushless
motors
have
circuit
boards that help modulate the current,
torque
,
power
and
ampere-hours
. They are quiet and efficient, too.
Features
such
...
Chuck size - There are 1
/
4-inch, 3
/
8-inch, and 1
/
2-inch chucks. The chuck size determines the type of
drill
bits the
tool
can hold.
Batteries
- The
battery
technology had advanced by leaps and bounds. Li-ion
batteries
with chips carry algorithms that help in the efficient use of
power
. Ensure you have an extra
battery
.
This
way while one is down and charging you are working - using the other.
This
improves your efficiency and eliminates downtime.
Speeds -
Drills
can have dual speeds or variable speeds on them.
This
allows you to
work
on various materials - hard and soft.
Charger or Charging station -
work
on the principle of alternating magnetic fields. There are
voltage
changing
batteries
available that let you run the
tool
according to
power
usage.
Grip - As you are going to be working long hours.
Besides
, you want to do a precise job. Look for a
tool
with an ergonomic design and rubberized non-slip grip.
Combo Kits - Many manufacturers offer kits that have a
drill
and driver. Some may have a hammer attachment while others may carry bits. It is always prudent to pick the
tools
of your trade as a set as
this
ensures you have the right sizes.